Daniil Rapoport assistant

AI knowledge assistant · online

Ford Engineer • Solutions Architect

Architecting Systems at Scale

Quality and reliability leader with over 15 years of experience driving robustness, failure mode avoidance, and complex problem-solving across the automotive industry. I specialize in bringing clarity to ambiguous technical challenges, mentoring cross-functional teams, and holding suppliers accountable to rigorous standards. I am looking for a hands-on leadership role where I can build proactive quality cultures, guide engineers through deep-dive root-cause analysis, and permanently eliminate failure modes.

15+

Years Experience

50+

Projects Delivered

99.9%

Uptime Record

Profile

Daniil Rapoport

West Bloomfield, MI
248-207-3338
drapopor@ford.com
daniilrapoport@gmail.com

Career Track

Professional Experience

Ford Motor Company | Dearborn, MI

Grouped progressive roles in quality, problem solving, and product development (1999 – 2006, 2014 – Present)

Safety Focus
Supplier Leadership
Root Cause
Prevent Recurrence
2023 – Present Lead Problem Solving Engineer & Prevent Recurrence

Lead Problem Solving Engineer & Prevent Recurrence (2023 – Present) Drive complex, high-visibility problem-solving investigations (30-day timelines for safety, 48-day for non-safety) to identify root causes and execute permanent corrective actions. Regularly present project deep-dives to executive leadership.

Leadership Style: Assertive, data-driven, and unflappable. I thrive in high-pressure situations, cutting through the noise to align global suppliers and internal teams on hard data. I do not accept surface-level answers and routinely challenge teams to dig into the systemic "Whys."

Leadership Examples: * Navigating Conflict & Demanding Data: During an investigation into a complex moving interior mechanism, I met heavy supplier resistance regarding dimensional characterization tests. Instead of accepting their baseline, I stood my ground, insisted on physical measurements to prove out the noise factors, and personally traveled to the supplier's lab to oversee the testing and ensure data integrity.

Driving Systemic Root Cause: Led a highly compressed safety investigation for a missing critical fastener on a new EV braking system platform. In parallel, during an exterior lighting investigation, I rejected the initial root-cause findings and drove the engineering team to answer the deeper, systemic "Whys" regarding bypassed requirements and incorrect ground planes, ensuring the true root cause was addressed.

2019 – 2023 Global Failure Mode Avoidance (FMA) Coach & Design Assurance

Global Failure Mode Avoidance (FMA) Coach & Design Assurance (2019 – 2023) Coached vehicle program teams, core engineering, and Tier-1 suppliers to execute critical FMA deliverables prior to major production milestones.

Leadership Style: Mentor-focused and strategic. I lead by empowering others, providing the exact tools and frameworks they need to succeed, and taking the initiative to create roadmaps when standard procedures don't fit or direction is unclear.

Leadership Examples: * Leading in the "Gray Area": Stepped into an ambiguous launch environment with a new international audio hardware supplier that lacked any foundational FMA processes. With no clear direction from management, I developed and pitched a highly compressed 45-day turnaround plan. To execute it, I brought physical training materials to their facility, walked their global team step-by-step through OEM expectations for DFMEAs and Control Plans, and successfully brought their design robustness up to standard.

Proactive Test Improvement: Independently reviewed supplier test specifications for a critical fluid module and identified missing environmental noise factors (such as extreme voltage and temperature variations). I drove the engineering teams to characterize the components dimensionally and create "Best of Best" (BOB) and "Worst of Worst" (WOW) physical combinations prior to validation testing, significantly improving the robustness of the test plan.

1999 – 2006, 2014 – 2019 Function Owner & Product Development Engineer

Function Owner & Product Development Engineer (1999 – 2006, 2014 – 2019) Managed full-lifecycle design, development, and quality delivery for driver instrumentation and steering column control modules. Led cross-functional teams to meet strict program quality metrics.

Leadership Style: Proactive and collaborative, focusing heavily on upfront planning to prevent downstream warranty issues.

Leadership Example: Owned the core DFMEAs for multiple interior modules, ensuring that all cross-functional inputs from studio design, ergonomics, and hardware engineering were translated into robust, measurable validation tests. Additionally, I co-created a strategic core DFMEA addressing systemic battery drain issues and cascaded this standard across the top 10 module owners.

AM General

Reliability Engineer · 2007 – 2011

Role Scope

Directed electrical system issue resolution and reliability modeling (DFMEA, RAM-D analysis) for complex military and commercial vehicle platforms.

Leadership Style

Process-oriented and accountable. I believe in systemic fixes over band-aids and building supplier relationships based on verified capabilities rather than promises.

Leadership Example

Rebuilt supplier quality pipeline through a comprehensive reliability demonstration program, CARB leadership, supplier audits, and robustness training.

Additional Engineering Experience

WABCO & ZF Sachs

Hands-on Testing Foundation
WABCO & ZF Sachs | Test & Development Engineer (2006 – 2007, 2011 – 2014) Spent my early career building a strong foundation in hands-on physical testing, data acquisition, and performance evaluation. Procured test bench hardware, ran Minitab data analysis, and diagnosed physical failure modes for commercial air disc brakes and automotive shock absorbers, which directly informed my later career in systemic failure mode avoidance.

Education

Academic Foundation

Master's Degree

Master of Science in Product Development (System Engineering Focus)

University of Detroit Mercy (In collaboration with an MIT Program)

Bachelor's Degree

Bachelor of Science in Mechanical Engineering

The University of Toledo

Core Methodologies & Technical Skills

Professional Toolkit

Problem Solving & Quality

Global FMA process, 14D / 8D, DMAIC, Six Sigma, 3L5W root cause analysis, Change Point Analysis (CPA).

Robustness Tools

DFMEA, P-Diagram, Boundary Diagram, Interface Analysis (IA), Robustness Check List (RCL), SCCAF.

Software & Analytics

Minitab, Weibull Data Analysis, JIRA, FEDE, AI Notebooks / GenAI tools for data consolidation, SysML Magic Draw.

Languages

English German Russian

Contact

Let's Start The Conversation

Daniil Rapoport

West Bloomfield, MI | 248-207-3338 | drapopor@ford.com | daniilrapoport@gmail.com

daniilrapoport@gmail.com
248-207-3338
West Bloomfield, MI
Direct Email

Response window: usually within 24 hours.